By Andreas Gebhardt, Jan-Steffen Heotter
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Extra resources for Additive Manufacturing. 3D Printing for Prototyping and Manufacturing
2 Generation of Geometrical Layer Information on Single Layers To produce three-dimensional models by layer-oriented additive manufacturing processes, the 3D CAD solid must be mathematically split into the same layers as those produced physically by the AM machine. ” There are two basic methods of doing this: triangulation, which leads to the STL format, and direct cutting in the CAD system, which leads to the CL (SLI) format. Either the surface is covered with very small triangles, thereby enabling the real 3D geometry to be converged to any degree desired and to be cut into layers at will (STL formulation), or at defined points cuts are made directly into the CAD model (contour-oriented or SLC formulation).
At least today, they are limited to manufacturing parts from plastics. Professional 3D printers are preferred for making concept models and functional prototypes with good details and reasonable loading capacity. 5 Machines for Additive Manufacturing prototyping processes. Like personal 3D printers (at least today), they are limited to manufacturing parts from plastics. Production 3D printers are used to make final products or series parts. They can be one-offs as well as series of any volume, including a mixed production of different parts and volumes.
13 Description error: gap, overlap, and incorrect orientation Misorientation 37 38 2 Characteristics of the Additive Manufacturing Process Gaps (and double triangle patches as a special form of gaps) are the result of inaccurate boundaries that border on each other. The existence of differing resolution densities of geometries can cause boundary errors on the edge on the opposite side. ” Such defects are irrelevant for visualization and also for processing with cutter diameters in the range of millimeters.
Additive Manufacturing. 3D Printing for Prototyping and Manufacturing by Andreas Gebhardt, Jan-Steffen Heotter